A 100-150 TPH aggregate jaw crusher is a key piece of machinery used in various industries like construction, mining, and quarrying to crush large materials into smaller aggregates. It is particularly suited for producing aggregate material from raw materials such as limestone, granite, basalt, river stones, or any other minerals suitable for construction. With a production capacity of 100-150 tons per hour (TPH), this jaw crusher is efficient for mid-scale projects and delivers consistent, high-quality aggregate.
Design and Capacity
A jaw crusher in this capacity range typically consists of a heavy-duty steel frame, an adjustable discharge opening, and high-quality jaw plates. It can handle a wide range of materials, from soft to hard stones like granite, basalt, limestone, and more. With a throughput capacity of 100-150 tons per hour, this crusher is often paired with other machinery, such as vibrating feeders, screens, and conveyors, to form a complete crushing line.
Its ability to handle large feed sizes (up to 500mm) and produce uniform aggregates in the desired size range (e.g., 0-20mm, 20-40mm) makes it a versatile machine. The jaw crusher’s crushing chamber consists of a fixed jaw plate and a moving jaw plate that work together to compress materials, breaking them into smaller, manageable sizes.
Working Principle
Jaw crushers operate on a simple mechanism called “crushing by compression.” The material to be crushed is fed into the crusher’s chamber through a vibrating feeder or directly. As the material enters the chamber, the moving jaw plate moves towards the fixed jaw plate in a V-shaped configuration. This movement compresses the material, causing it to fracture along its natural fault lines.
The process is cyclic: the moving jaw advances to crush the material and then retracts, allowing the crushed material to drop to the bottom of the chamber and exit through the discharge opening. The size of the final product can be adjusted by altering the gap between the two jaw plates (discharge setting), which is a significant advantage when producing aggregates of different sizes.
Key Features and Benefits
- High Production Capacity: Capable of processing 100-150 tons of material per hour, this crusher is ideal for medium-sized aggregate plants. The high throughput capacity helps meet large project demands efficiently.
- Durability: Built with high-grade materials, the jaw crusher is durable and resistant to wear and tear, even when processing abrasive materials like granite or basalt. The jaw plates are usually made from manganese steel, which is known for its high impact resistance and wear durability.
- Adjustable Discharge Setting: The jaw crusher’s discharge opening can be adjusted according to the desired size of the final product. This flexibility makes the crusher versatile and adaptable for various crushing needs, ensuring that it can meet different project specifications.
- Safety Features: Modern aggregate jaw crushers come with safety mechanisms to protect both the machine and the operator. For example, the crusher can be equipped with overload protection to prevent damage from uncrushable materials entering the chamber, and the jaw plates are replaceable, reducing long-term maintenance costs.
A 100-150 TPH aggregate jaw crusher offers a cost-effective and efficient solution for medium-scale aggregate production. Its ability to handle a variety of materials, coupled with high durability and ease of operation, makes it an ideal choice for companies involved in mining, construction, and infrastructure development. Whether used as a standalone machine or integrated into a larger crushing plant, this jaw crusher delivers reliable performance and high output while minimizing operational costs.